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titleOverview

This page install guide goes over the detailed steps install a second or third generation (installation steps for an F2/F3 ) touchscreen FasCard/FLEX reader onto an existing machine in either a high-front or top-mount position.

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titleTable of Contents

Table of Contents

Warning
titleWARNING

Disconnect any electrical device from power before performing any work on the device. Physical modification of machine may be required, including modification of machine panels and internal modification to accommodate cables or harnesses. It is recommended that the instructions contained herein be performed by individuals who are qualified to perform these tasks. This document assumes the installer has working knowledge of hand tools and of the target machine in question. Card Concepts Inc. takes no responsibility for the accuracy of this document or any damage that may occur to target equipment. Technical Support recommends using all appropriate safety equipment (such as hand and eye protection) during execution of the instructions below.

Note
titleC-5402 / C-5426-BASE Incompatibility

The below solutions are not compatible with previous high-front/top mount readers or mounting bases

.

Requirements

Bw part list
PartsC-5401,C-5520,C-6801

X080-001 Top Mount Kit

Cci kits
KitIDX080-001
ShowKitIDtrue
ShowKitDesctrue

X080-002 High-Front Mount Kit

Cci kits
KitIDX080-002
ShowKitIDtrue
ShowKitDesctrue

Orderable through your distributor:

  • An F2 or F3 FasCard reader.
  • C-6801 Universal Mounting Kit.
  • For High-Front solutions:
    • The X080-002 High Mount Base kit.
      • This kit will come with the C-6465 F2/F3 High Mount Bracket and two (2) mounting screws.
  • For Top Mount solutions:
    • The C-6452 mounting base kit.

Not Included:

  • Phillips bit (if using an electronic screwdriver/drill/driver) or #2 Phillips screwdriver.
  • T15 Secure Torx bit (if using an electronic screwdriver/drill/driver) or screwdriver with a T15 Secure Torx tip.
    • Also recommend a flex extension to accommodate for any tight angles/spacing if using any type of bit driver.
  • Large pliers (e.g. Straight Jaw or Hex Jaw Pliers) or an adjustable wrench for tightening the C-5702 Chase Nipple & Lock Nut that comes with the C-6801 Universal Kit.
    • May need two, in some cases.

Recommended if installing onto a new machine:

  • Drill.
  • 1 1/8" Tungsten Carbide Tipped Hole Cutter.
  • Cutting Oil.
  • 9/64" Drill Bit.
  • Center Punch.
  • Hammer.
  • Fine Point Permanent Marker.
  • Pliers.
  • Tape Measure

    .

    Instructions

    Warning
    titleSwipe Clearance Notice

    For

    Top Mount solutions

    top-mount placements, CCI strongly recommends mounting

    a

    the front of the top-mount

    solution

    bracket 1-1/4 inches from the front of the machine, to

    the edge of the reader to

    allow for card swipe clearance.

    Ensure the drilled hole aligns accordingly. Mounting the top-mount bracket any further back then 1-1/4inches

    (1.25")

    from the front of the machine to the edge of the reader can potentially interfere with mounting the reader to the bracket and may prevent users from being able to swipe or insert a card into the reader due to lack of clearance.

    Required parts & tools 

    FasCard/FLEX reader

    Bw part list
    PartsC-5401,C-5403,C-5520

    X080-001 (Top Mount Kit) 

    Cci kits
    KitIDX080-001
    ShowKitIDtrue
    ShowKitDesctrue

    X080-002 (High-Front Mount Kit)

    Cci kits
    KitIDX080-002
    ShowKitIDtrue
    ShowKitDesctrue

    Recommended tools & supplies (not included)

    Ui expand
    titleItems not included

    Multiexcerpt include
    MultiExcerptNameF2 Tools
    PageWithExcerptMaster Excerpt List

    Step-by-step guide

    Multiexcerpt include
    SpaceWithExcerptCCIDOC
    MultiExcerptNameWarning
    PageWithExcerptCCIDOC:_General

    Step 1 - Drilling Preparation

    1. Select a the part of a the machine where the high-front or top-mount solution bracket will be installed. Ensure this location, whether on the chassis or a panel, is away from any existing components or exposed wiring.
      1. Mark where you may want to mount the reader with a permanent marker if needed.

        Image Added

    2. Whether keeping the section chassis/panel intact, exposing, or removing said sectionchassis/panel, apply some cutting oil where drilling through metal will take place.Image Removed
    3. Drill the oiled section in question carefully using the tungsten carbide tipped hole cutter.

      Image RemovedImage Added

      Image RemovedImage Added

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    4. With the drilled hole prepped, you are now ready to mount the reader.

      Image Modified

    Step 2 - Mounting the bracket & reader

    Tip
    Please choose the tab that is associated with the type of installation you are completing. 
    Ui tabs
    Ui tab
    titleHigh-
    Front MountImage Removed
    front mount

    In a high-front mounting solution where the FasCard reader will be angled downward toward the customer in regard to taller machines, our C-6465 bracket would be used for this install.

    High-front mount Step-by-step guide

    1. Attach the C-6465 High Mount Bracket in its place, securing it down with a chase nipple.

    Image Removed
    Image Removed




    1. Mount the universal bracket to the high-front bracket with two (2) 8-32 screws and feed the harness wiring through the center. Whether choosing to feed wiring first or mounting the bracket first is no problem as long as the end result (pictured below) is achieved.

    Image Removed
    Image Removed




    1. Connect the harnesses to their appropriate locations in the back of the reader.
      1. For information about where the individual harnesses connect to, please see .  
    Image Removed
    Mount



    1. Slowly mount the reader to the corresponding bracket with the top lip catching the locking edge and carefully wedging the reader in place. Ensure no metal edges of the bracket are visible.
    Image Removed



    1. Secure the reader with

    available
    1. the provided T15 secure torx screws on the bottom.

      1. This may be part of the install kits or the screws used from a previous high-front solution.


    Image Removedtitle

    Note

      1. Screwdriver Angling

        As the reader is angled downward in high-front solutions, securing the reader may require a thinner secure torx screwdriver or a flex extension for the appropriate torx bit to accommodate for the angle.

    For third generation (
    1. Only F3
    )
    1. FasCard
    EMV-ready readers, remove title
    Warning
    1. readers – Remove any plastic protectors (if still present) from the touchscreen or EMV chip insert label.

    Top Mount

    Image Removed

    Reminder
    Ui tab
    titleTop-mount
    Swipe Clearance
    Notice

    As stated above, only for

    Top Mount solutions, CCI strongly recommends mounting a top mount solution 1

    top-mount solutions the front of the top-mount bracket 1-1/4 inches from the front of the machine

    to the edge of the reader

    , to allow for card swipe clearance.

    Ensure the drilled hole aligns accordingly. Mounting the top-mount bracket any further back then 1-1/4inches

    (1.25")

    from the front of the machine to the edge of the reader can potentially interfere with mounting the reader to the bracket and may prevent users from being able to swipe or insert a card into the reader due to lack of clearance.

    In a top-mount solution, the process differs slightly from a front or high-front mounting solution. Our C-6452 bracket would be used in this

    application.Image Removed

    orientation.

    Top-mount Step-by-step guide

    1. Attach the top-mount bracket onto the top panel of the machine, securing down with the chase nipple. Ensure the appropriate wiring is fed through the center hole for connecting to the reader.





    1. Connect all harnesses to the rear of the touchscreen reader where required.
      1. For information about where the individual harnesses connect to, please see .
    Image Removed
      1.   
    Mount


    1. Slowly mount the reader to the corresponding bracket with the top lip catching the locking edges (
    Red
    1. shown in red) and carefully
    wedging
    1. wedge the reader in place.
    2. Aligning the reader to the top mount also secures the ground post (
    Teal
    1. show in teal) to the reader.

    Image Removed

    Image Removed
    Image Removed



    1. Secure reader with the included T15 Secure Torx screws on the bottom.
    Image Removed
    For third generation (F3) FasCard EMV-ready readers, remove



    1. Only F3 FasCard readers – Remove any plastic protectors (if still present) from the touchscreen or EMV chip insert label.

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