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3680 Reader Install Guide

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Warning!

This document assumes the installer has working knowledge of hand tools and of the target machine in question. Physical modification of machine may be required, including modification of machine panels and internal modification to accommodate cables or harnesses.

It is recommended that the instructions contained herein be performed by individuals who are qualified to perform these tasks. Card Concepts Inc. takes no responsibility for the accuracy of this document or for any damage that may occur to target machine.

Overview

Equipment Details

Type: Tumble Dryer (Stack)
Manufacturer: Tolon
Make: Tolon
Model Length: 6

Associated Models


TRDS16
TRDS16U

Recommended Tools and Supplies

  • Drill

  • 1 1/8" Tungsten Carbide Tipped Hole Cutter

  • Cutting Oil

  • 9/64" Drill Bit

  • Center Punch

  • Hammer

  • Fine Point Permanent Marker

  • Pliers

  • Tape Measure

Installation

Install Mounting Hardware

 I-M0003

Part #: C-6801

Desc 1: F2/F3 Reader Mounting Kit

Desc 2: Universal

   Qty: 1

  1. Place the C-6700-TEMP Drill Template on the desired mounting location.

  2. Verify included harnesses will reach desired location without encountering interference from internal machine components.

  3. Refer to F2/F3 Mounting Guide for further instructions.

 I-M0203

Part #: C-6602-V2

Desc 1: F2, Large Vault Mount

Desc 2: Modified version

   Qty: 1

Part #: C-6601

Desc 1: Spacer

Desc 2: F2 Dexter Vault Filler Plate

   Qty: 1

Part #: C-0144

Desc 1: Screw

Desc 2: 8-32 x 2" - Flat

   Qty: 2

Part #: C-5414

Desc 1: F2/F3 Std. Mounting Bracket

Desc 2: Sheet metal base

   Qty: 1

Part #: C-5416

Desc 1: Screw

Desc 2: 8-32" x 3/8" - Button - Torx

   Qty: 2

  1. Feed all reader harness ends through the open face of the Coin Vault.

  2. Spread the C-6602 Vault Mount Bracket wings outward.

  3. Feed the harness ends through the C-6602 Vault Mount Bracket.

  4. Insert the C-6602 Vault Mount Bracket into the Coin Vault and ensure the inner tabs lock into place so it's secured in place.

  5. Feed the remaining harness ends through both the C-6601 Filler Plate and C-5414 F2 Mounting Bracket.

  6. Secure both the C-5414 F2 Mounting Bracket and C-6601 Filler Plate to the C-6602 Vault Mount Bracket with the C-0144 Screws.

 I-M0216

Part #: C-6802

Desc 1: FLEX RF Reader Mounting Kit

Desc 2:

   Qty: 1

  1. Place the C-6700-TEMP Drill Template on the desired mounting location.

  2. Verify included harnesses will reach desired location without encountering interference from internal machine components.

  3. Refer to F2/F3 Mounting Guide for further instructions.

Instructions do not exist for Kit I-M0284

Connect Power

 I-P0008

Part #: C-5101

Desc 1: Spade Taps

Desc 2: 18-14 AWG

   Qty: 3

Part #: C-5210

Desc 1: Power Adapter Harness

Desc 2: CGI

   Qty: 1

Part #: C-5500-84

Desc 1: Power Extension Harness

Desc 2: 84"

   Qty: 1

Part #: C-5602R1

Desc 1: Power Converter

Desc 2: SMT-012-018VW

   Qty: 1

  1. Tap power as described in the Fascard Reader Install - Universal Concepts document using the C-5101 Spade Taps provided.

  2. Connect the C-5210 Power Adapter Harness to the installed spade taps. Connect the opposite end to the C-5602 Power Converter.

  3. Connect the C-5500-84 Power Extension Harness to the appropriate connector on the C-5602 Power Converter. The remaining cable end connects to the FasCard reader.

Connect Coin Sense Harness

 I-S0046

Part #: C-6360

Desc 1: Coin Sense Harness

Desc 2: Female taps, Rq. Male

   Qty: 1

  1. Disconnect coin drop from factory machine harness.

  2. Connect C-6360 Coin Sense Harness to the coin drop.

    1. Connect red to red.

    2. Connect green to brown.

    3. Connect blue to blue.

Connect Machine Interface Harness

 I-T0040

Part #: C-5256

Desc 1: Machine Start Harns (pulse)

Desc 2: 20" - Male taps, Rq. Female

   Qty: 1

  1. Connect the C-5256 Machine Start Harness to the harness originally connected to the coin drop.

    1. Connect to the black and brown wires.

    2. To prevent any potential electrical issues, apply electrical tape over the blue wire connector.

Extras

 I-X0049

Part #:

Desc 1: Kit ID: I-X0049

Desc 2:

   Qty: 0

Part #: C-6360

Desc 1: Coin Sense Harness

Desc 2: Female taps, Rq. Male

   Qty: 1

Part #: C-5262

Desc 1: Machine Start Harness

Desc 2: 40" - Male taps, Rq. Female

   Qty: 1

Part #: C-6410

Desc 1: F3, SLV Stack Add On Dongle

Desc 2: Pulse / SingleVend

   Qty: 1

  1. Run C-5262 Machine Start Harness and C-6360 Coin Sense Harness to the lower pocket control board.

  2. Connect C-5262 Machine Start Harness to the Coin 1 connection and the C-6360 Coin Sense Harness to the coin drop designated for the lower pocket.

  3. Locate area to mount C-6410 Pulse Stack Add-On Board.

    1. Must be close enough to reader mounting location to connect the harness to.

    2. Must be on a surface that does not received direct exposure from any heating elements (If applicable.)

  4. Clean mounting location to remove any dust and residue if needed.

  5. Remove the sticker from the back of the C-6410 Pulse Stack Add-On Board to expose the adhesive and apply to the mounting location.

  6. Connect the C-6410 Stack Add-on Board to port 5 (Serial Connection Port) on the card reader.

    1. Connect the C-5262 Machine Start Harness connected to the lower pocket Machine Control Assembly to the J1 connection on the C-6410 Stack Add-on Board.

  7. Connect the C-6360 Coin Sense Harness connected to the upper pocket Coin Drop to port 3 (Coin 1 Sense Harness Connection Port) on the card reader.

  8. Connect the C-6360 Coin Sense Harness connected to the lower pocket Coin Drop to port 4 (Coin 2 Sense Harness Connection Port) on the card reader.

 I-X0044

Part #:

Desc 1: Kit: I-X0044

Desc 2:

   Qty: 0

Part #: C-6400

Desc 1: Stack Add On Board - SLV

Desc 2: F2 - Pulse / SingleVend

   Qty: 1

Part #: C-5262

Desc 1: Machine Start Harness

Desc 2: 40" - Male taps, Rq. Female

   Qty: 1

Part #: C-6360

Desc 1: Coin Sense Harness

Desc 2: Female taps, Rq. Male

   Qty: 1

  1. Run C-5256 Machine Start Harness and C-6360 Coin Sense Harness to the lower pocket control board.

  2. Connect C-6360 Coin Sense Harness to the coin drop for the lower pocket.

    1. Connect red to red.

    2. Connect green to brown.

    3. Connect blue to blue.

  3. Connect the C-5256 Machine Start Harness to the harness originally connected to the lower pocket’s coin drop.

    1. Connect to the black and brown wires.

    2. To prevent any potential electrical issues, apply electrical tape over the blue wire connector.

  4. Connect the C-6400 Stack Add-on Board to port 5 (Serial Connection Port) on the card reader.

    1. Connect the C-5256 Machine Start Harness connected to the lower pocket Machine Control Assembly to the J1 connection on the C-6400 Stack Add-on Board.

  5. Connect the C-6360 Coin Sense Harness connected to the lower pocket Coin Drop to port 4 (Coin 2 Sense Harness Connection Port) on the card reader.

Connect and Mount Reader

 LaundryCard Reader (C-0100, C-0101, C-0102, C-0103)

  1. Feed remaining harness ends through mounting bracket.

  2. For serial setups:

    1. Connect the free end of the Machine Start Harness to port 1 (Serial Connection Port) as shown in the image above.

    2. Connect the free end of the Machine Start Harness to port 2 (Pulse Connection Port) as shown in the image above.

  3. For coin pulse setups:

    1. Connect the free end of the Machine Start Harness to port 2 (Pulse Connection Port) as shown in the image above.

  4. Connect the the Cat5 cables running to and from the adjacent machines to ports labeled 3 (Line Connection Ports) as shown in the image above.

  5. Secure the LaundryCard reader to the bracketry using included hardware.

 LaundryCard L2 Reader (C-0103-L2)

L2_Port_Guide.png
  1. Feed remaining harness ends through mounting bracket.

  2. For serial setups:

    1. Connect the free end of the Machine Start Harness to port 1 (Serial Connection Port) as shown in the image above.

    2. Connect the free end of the Machine Start Harness to port 2 (Pulse Connection Port) as shown in the image above.

  3. For coin pulse setups:

    1. Connect the free end of the Machine Start Harness to port 2 (Pulse Connection Port) as shown in the image above.

  4. Connect the free end of the Power Harness to port 1.

  5. Secure the L2 reader to base as described in FasCard F2/F3 Reader Installation Guide - Front Mount.

 F1 Reader (C-5001)

  1. Feed remaining harness ends through the mounting hole as described in the F1 Reader Mounting Guide.

  2. Connect the free end of the Machine Start Harness to port 1 (Serial Connection Port) as shown in the image above.

  3. Connect the free end of the Machine Start Harness to port 2 (Pulse Connection Port) as shown in the image above.

  4. Connect the free end of the Coin Sense Harness to port 3 (Coin Sense Harness Connection Port) as shown in the image above.

  5. Connect the free end of the Power Extension Harness to port 4 (Power Harness Connection Port) as shown in the image above.

  6. Secure the FasCard reader to base as described in the F1 Reader Mounting Guide.

 F2/FLEX Reader (C-5401, C-5402, C-5402E)

  1. Feed remaining harness ends through the mounting hole as described in FasCard F2/F3 Reader Installation Guide - Front Mount.

  2. For Serial Setups:

    1. Connect the free end of the Machine Start Harness to port 2 (Pulse Connection Port) as shown in the image above.

    2. Connect the free end of the Machine Start Harness to port 5 (Serial Connection Port) as shown in the image above.

  3. For Pulse Setups:

    1. Connect the free end of the Machine Start Harness to port 2 (Pulse Connection Port) as shown in the image above.

  4. Connect the free end of the Coin Sense Harness to port 3 (Coin Sense Harness Connection Port) as shown in the image above.

    1. For dual coin drop setups connect the secondary Coin Sense Harness to port 4 (Coin Sense Harness Connection Port) as shown in the image above.

  5. Connect the free end of the Power Harness to port 1.

  6. Secure the FasCard reader to base as described in FasCard F2/F3 Reader Installation Guide - Front Mount.

 F3 Reader (C-5520, C-5520E)

TODO

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